Gaging Fixtures

ChekMate inspection workstations are Pentium level computers, assembled in various enclosures, with appropriate analog, digital, or LVDT gage interface electronics and Columns [+] Plus data collection software.

ChekMate CONFIGURATION SUMMARY

Available configurations include:

	ChekMate I – compact bench top unit – rated for moderate industrial environment, 15" TFT monitor, touch screen available.
	ChekMate II – separate components, no special enclosure, suitable for use in a clean shop environment.
	ChekMate III – bench top unit – computer and monitor are enclosed and sealed to NEMA 12 standards.
	ChekKart – mobile system – with computer and gage interface devices mounted on a Shop Cart. Optional battery power with built in charging system.
	LaserMate – displacement laser – connected to the enclosed computer with 5 meter cable. Easily adapted to multiple depth measurements (Includes data trigger).

Data collection options include:

	LVDT driver electronics
	RS-232 Serial interface devices
	Solartron Orbit card for digital probes

Hardware options include:

	Pentium microprocessor
	2.0 (min) GB hard disk drive
	15.1" TFT flat screen monitor
	Small footprint industrial keyboard w/ vinyl skin
	ARCNET LAN

GAGE FIXTURES
Fixturing accurately positions the part as it is measured.

Inspection fixtures are:

Easy to use: The fixture guides part placement. Repeatability is enhanced because the operator does not touch the part during gaging.

Reliable: Gage probes, indicators, or lasers measure each part at the same exact place. This improves gage reproducibility.

	Fast: All dimensions are displayed at the same time. Just place a part in the fixture, record the measurements, and remove the part. You're done within seconds.
	Accurate: During design, sensors are selected with the needed accuracy. Probes with resolution down to 1 micron are available.
	Cost effective: Fixtures minimize cycle time and eliminate the need for special operator skills.
	The tools of the 21st century: Electronic gages can automatically download data into computers where SPC software helps you quickly identify production problems.

Past Projects

	Automated electronic shop floor gaging system to inspect 26 features on Ford Windstar front-end cradle for Dana Corporation in Canada.
	Electronic gaging fixtures to simultaneously check 56 features per door panel on all four doors of the Oldsmobile Aurora for the Delphi plant in Livonia, Michigan.
	Electronic gaging fixtures for production inspection of automotive valve covers. One gage to check the flatness at 22 points of an irregularly shaped seal groove and check a boss height at 8 points. Used with a second gage to check the width and depth of the groove in 8 locations and the X,Y location of 4 holes.
	Developed and installed Columns [+] Plus gaging software for real time collection and analysis of data from digital or analog process outputs such as gages or fixtures with multiple LVDT probes. Networked over 100 gaging work stations.
	Developed Gage R&R software for multiple characteristic analysis.

Variable and attribute type inspection fixtures, including automatic in-line gages, have been built for numerous customers including:

	Abbott Labs - Ross Products Div
	Aeronca
	Dana Light Vehicle Structures
	Eaton Corp, Clutch Division
	Ford Motor Co.
	Delphi Interior and Lighting
	GE Aircraft Engines
	General Motors
	Kennametal
	Lau Industries
	Lemforder Corporation
	Lexmark International
	McCauley Propeller
	Rexam Closures
	Spartan Light Metal Products
	Visteon Automotive Systems

Let us help you meet your quality goals.

Send drawings or specs identifying critical dimensions and a scrap part as an example of your products. We will be happy to quote the cost of either building just a gage fixture or installing a total system.

Dimensional Data Systems is registered ISO 9001:2000 with AS 9100 through the parent company Starwin Industries.

Contact Bill Anderson, banderson@starwin-ind.com , for information on software or hardware.

Dimensional Data Systems
3387 Woodman Drive
Dayton, Ohio 45429
Phone (937)299-5225
Fax (937)299-0698